Bharat Forge Limited (BFL), the Pune based Indian multinational is a technology-driven global leader in metal forming having trans-continental presence across a dozen manufacturing locations, serving several sectors including automobile, power, oil and gas, rail & marine, aerospace, construction & mining, etc. Part of Kalyani Group - a $ 2.5 billion conglomerate with 10,000 global work force; BFL today has the largest repository of metallurgical knowledge in the region and offers complete service supply capability to its geographically dispersed marquee customers from concept to product design, engineering, manufacturing, testing and validation.
With manufacturing facilities spread across India, Europe, US & China, Bharat Forge manufactures a wide range of safety and critical components for the automotive & non-automotive sector. It is the country’s largest manufacturer and exporter of automotive components and leading chassis component manufacturer. BFL’s customer base includes virtually every global automotive OEM and Tier 1 supplier. It holds the distinction of being the first Indian automotive component manufacturing company that made a major breakthrough in China in 2003 by securing large business from First and Second Automotive Works, the two leading automobile manufacturers in that country.
BFL completed capacity expansion to set up dedicated state of the art facility for manufacture of critical & value added components for non automotive applications including rail & marine, Oil & Gas, power & construction and mining. Over the years BFL has built a strong base of intellectual capital. Highly skilled and motivated manpower, with over 1200 engineers engaged in various manufacturing disciplines are driving the company’s global thrust.
BFL is on the threshold of a breakout growth in non-automotive space and is currently spearheading a major up scaling of its capacity in forging, casting, fabrication, machining and assembly to launch its multi-sectoral growth plans across sectors such as Energy (Oil & Gas, Power), Transportation (Railway, Marine, Aerospace) and Construction & Mining.
Bharat Forge will use its strong platform of metallurgical knowledge, design & engineering capability and manufacturing prowess, to create a strong position for itself in these sectors. 'Expanding into new horizons' will give Bharat Forge a completely new growth perspective. It will begin the transformation of the company from an auto component supplier to an engineering & capital goods company with diverse complementary businesses in new high growth sectors.
Bharat Forge is currently spearheading a major up scaling of its capacity in forging, casting, fabrication, machining and assembly to launch its multi-sectoral growth plans across sectors such as energy, transportation, construction & mining.
Business of the Company:
Automotive: Bharat Forge., the flagship company of the $2.5 billion Kalyani Group, is a leading global 'Full Service Supplier' of forged and machined - engine & chassis components. It is the largest exporter of auto components from India and leading chassis component manufacturer in the world.Since commencement of operations in 1966, BFL has achieved several milestones and is today a global forging conglomerate with manufacturing facilities in India, USA, Germany, Sweden and China.
BFL’s customers include the top five Passenger Car & top five Commercial Vehicle Manufacturers in the world and the total customer list includes almost all the major names in the automotive business. Every second heavy truck manufactured in USA runs on a 'Made by Bharat Forge, India' front axle beam.
BFL manufactures wide range of highly engineered critical and safety components for Engine and Chassis applications for the automotive industry.
BFL today is among the few global automotive component manufacturers with capability to offer front line design & engineering, dual shore manufacturing capability and full service supply capability.
Non-Automotive: Bharat Forge, over the years has achieved its objective of creating a strong global leadership position in the automotive sector for safety & critical engine & chassis components. The company is now looking at strategically expanding its horizon into high value, high growth sectors such as Power, Oil & Gas, Rail & Marine, Aerospace and Construction & Mining.
Capital Goods: Bharat Forge a multinational of emerging India, is on the threshold of breakout growth in capital goods. Capital Goods industry is having significant demand growth but facing a lot of constraints on the supply side.
Bharat Forge a global leader in forging and metals, plans to create business of significant scale in capital goods. BFL will focus on technology and its ability to create a cost competitive and differentiated position to drive significant value across various sectors in capital goods. Company has aggressive plans to increase share of non-automotive revenues from 18% in 2007-08 to 40% in 2011-12.
The company has definite plans for comprehensive foray into five strategically chosen verticals:
The Power business unit would manufacture critical components for Thermal, Wind, Hydro and Nuclear applications. The primary product focus would be on Windmill shafts, turbine rotors and blades, retaining rings and gas engine components.
The Oil & Gas business unit aims to be a global player in the upstream equipment market. The primary product focus would be on valves, drill bits, surface flow and sub-sea equipments.
The Railways business unit would be a leading manufacturer of wheel sets, truck frames and locomotives components in India with sales across geographies. We aim to be one of the top 3 railway component suppliers in the world over the next decade.
The Marine business unit will be supplying various products to global ship builders. Key products include crankshafts, connecting rods and propeller shafts.
The Aerospace business unit plans to be a leading supplier of various components - airframe, structural and engine parts for the aviation sector.
The Marine business unit will be supplying various products to global ship builders. Key products include crankshafts, connecting rods and propeller shafts
Bharat Forge is the country’s largest manufacturer and exporter of automotive components and leading chassis component manufacturer in the world. With significant global market share, it is ranked among the leading forging companies in the world. With manufacturing facilities spread over 12 locations - 4 in India, 3 in Germany, and 1 each in Sweden, Scotland, North America and 2 in China, the company manufactures a wide range of safety and critical components for passenger cars, commercial vehicles and diesel engines.
The company also manufactures specialized components for the aerospace, power, energy, oil & gas, rail & marine, mining & construction equipment, and other industries. It is capable of producing complex large volume parts in both steel and aluminium.
- Closed Die Forging
- Open Die Forging
2011: Bharat Forge received the Golden Peacock Award for Best HR Practices - 2011
2010: Baba KalyanI Decorated with commander first class of the royal order of the polar star
2009: Bharat Forge receives the Golden Peacock Award for Occupational Health and Safety – 2009
2008: B N Kalyani, Chairman & Managing Director, Bharat Forge honoured with the Prestigious Padma Bhushan Award
2006: B N Kalyani, Chairman & Managing Director, Bharat Forge honoured with the 7th Annual Ernst & Young Entrepreneur of the Year Award Manufacturing - 2005
2005: Bharat Forge awarded with the Outstanding Organization Award 2004
2004: Bharat Forge included in Forbes ‘Best under a Billion’ list for the second consecutive year
1961 - Incorporation of Bharat Forge
1966 - Commercial Production begins. Forge Shop - Hammer Technology.
1985 - Exports into erstwhile USSR by winning a large contract for under carriage components.
1990 - Technology Upgradation. Investment in state-of-the-art forging technology.
Commissioning of 16000 MT press line. 1991 - Major breakthrough into Japan, USA and UK for critical supply of engine & chassis components.
2001 - Commissioning of second 16000 MT press line.
First M&A - Acquired order book of Dana Kirkstall. 2002- Investment of $ 80 million in Research & Development, Testing & Validation and state-of-the-art Heavy Duty Truck Crankshaft Machining facilities
2003-05 - Established Global Manufacturing Footprint across Europe, North America & China through following acquisitions / JV.
2006 - Investment of $ 100 million to set-up dedicated state-of-the-art forging & machining facilities for non-auto.
2007 - Centre for Advanced Manufacturing takes shape in Baramati.
2008 - $1 BILLION TARGET ACHIEVED
Bharat Forge signed an MOU with NTPC
Bharat Forge commissioned India’s Largest Commercial Open Forging Press
Alstom and Bharat Forge form a JV in India to manufacture state-of-the-art super critical power plant equipment.
2009 - Inauguration of Heavy Duty Crankshaft Forging & Machining Facility at Baramati.
Ground Breaking & Foundation Stone Laying Ceremony of the Alstom Bharat Forge JV manufacturing facility at Mundra.
2010 - Inauguration of the Ring Rolling facility at Baramati.
Ground Breaking & Foundation Stone Laying Ceremony of the Bharat Forge - NTPC Energy Systems Ltd. Manufacturing facility at Solapur.
Establishment of Kalyani Centre for Technology & Innovation.